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The aggregate processing system design

The fundamental goal for the design of a aggregate processing system is an installation that meets the required production requirements, operates at competitive cost, complies with today’s tough environmental regulations, and can be built at a reasonable price despite the rising costs of aggregate processing system equipment, energy and construction labor.


The following industry trends must be taken into account:

Aggregate processing system equipment suppliers are offering ever-larger primary crushers, with 1,800 mm  gyratories expected soon, as well as secondary and tertiary crushing plants of up to 3,000 mm .Aggregate processing system equipment Rising energy costs are causing owners to increase the integration of mine and mill design, so that they can identify ways of reducing overall electrical power consumption.Electronic control of aggregate processing system equipment discharge opening and feed rate. With adjustment of a crusher’s discharge opening, as the production continues through an on-line coarse size analysis of the crushed product. More attention is being paid to the impact on aggregate processing system equipment circuit design caused by variations in ore characteristics, size distribution, moisture content, ore grade and climatic conditions.Operators have always dreamed of reducing the need for aggregate processing system equipment. In other words, crushing plants, from primary to quaternary circuits, are here to stay.


There are three main steps in designing a good aggregate processing system equipment : process design, equipment selection, and layout. The first two are dictated by production requirements and design parameters, but the layout can reflect the input, preferences and operational experience of a number of parties. These can include the owner’s engineering staff, safety personnel, operations and maintenance personnel, aggregate processing system equipment manufacturers, and the engineering consultant. Ideally, the consultant combines his knowledge and experience with an understanding of all parties’ needs, to provide a balanced, workable, safe and economic aggregate processing system equipment design.
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